Abstract
INTRODUCTION
Fuel cells are viewed as potential candidates for auxiliary power, mobile
power, stationary distributed, or central power for the global market as well
as the power source for the transportation industry. Advances in the
technology are made, but sometimes these advances reveal even more challenges
to be met. Slowly there is the realization that total dependency on
hydrocarbon fuels is not a viable economic option. PEM fuel cells have a part
in securing energy security for the country, improving the environment,
greatly reducing urban pollution, and creating jobs in manufacturing as the
technology advances.
This study analyzes components of the PEM fuel cell, a technology offering the
promise of greatly reduced environmental impact and excellent - fuel
efficiency. Hydrogen feed fuel cells are based on the electrochemical reaction
between hydrogen and oxygen. This electrochemical process does not pollute the
environment with hydrocarbons, particulates or any sulfur or nitrogen oxides.
The study identifies the opportunities and technological requirements of the
proton exchange membrane fuel cell and the MEA and the bipolar plates for the
PEM fuel cell. When several units of the membrane electrode assembly are
capped off with a bipolar plate and properly assembled, the arrangement is
referred to as a stack.
Questions to be answered include determining when the PEM fuel cell will
become a reality across the broad spectrum of all its potential commercial
applications, and what types of membranes are needed to make this possible.
There will eventually be a consolidation of the industry, but it is not yet
clear when this will take place. The pace and path of various proton exchange
membranes in development will impact the development of other types of fuel
cells, and become a key factor in the maturation of the industry as a whole.
The commercialization of fuel cells will create demand for new products and
services from many diverse industries, which will in turn likely create a
positive impact on the U.S. and, eventually, the global, economy.
SCOPE OF STUDY
This report:
- Focuses on the electrolytes of polymer membranes; the heart of the proton
exchange membrane (PEM) fuel cell.
- Examines the advancing technology of these membranes, the membrane
electrode assembly (MEA) and the bipolar plates.
- Reviews the companies involved in these developments, the current and
projected incentives, and the projected markets for such technologies.
- Identifies the applications of the PEM fuel cell as a power source for
transportation, stationary distributive power, and small-scale applications
such as portable electronic devices.
- Identifies how researchers are solving the search for better membranes
that have greater tolerances to poisoning, greater durability, and lower costs.
- Underlines the fact that commercialization of fuel cells is not solely
influenced by engineers and scientists working on stacks and reformers, but
how the major cost issue of the catalyst component is addressed.
METHODOLOGY AND INFORMATION SOURCES
An in-depth analysis of technical and business literature and published
dissertations, a review of the history of the technologies involved,
interviews with industry experts, company representatives, federal government
researchers, and university scientists provide an assessment of the outlook
for the next generation of PEMs and MEAs. Other information sources include
product literature from suppliers, scientific references, conferences, patent
searches, and BCC Research's monthly newsletters Fuel Cell Technology News,
Battery and EV Technology News, and Membrane & Separation Technology News.
The report makes projections for market sectors in terms of 2006 constant
dollars representing real growth. Historical values are presented for the
given year. The market analyzed is for the United States, but attention is
given to the global aspects of the membrane, the electrode assembly, and PEM
fuel cell market.
ANALYSTS' CREDENTIALS
Anna Welch Crull, trained as a chemist and long-time private consultant, is
experienced in electrochemistry, polymers, membrane materials, and advanced
separations. She has worked with the company that is now BCC Research for 30
years and has authored 101 technical/marketing reports, helped establish 10
technical newsletters, and assisted in numerous special consulting studies for
more than 40 corporations and U.S./foreign governments. One of her earliest
studies for BCC was on membrane materials for separations. Her specialty is
market evaluations and the commercialization of new technology.
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