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Powder Metallurgy

Published: 2007/05

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Description

Table of Contents

  • INTRODUCTION
    • STUDY GOAL AND OBJECTIVES
    • REASONS FOR DOING THE STUDY
    • INTENDED AUDIENCE
    • SCOPE AND FORMAT
    • METHODOLOGY
    • INFORMATION SOURCES
    • ANALYST CREDENTIALS
    • RELATED BCC RESEARCH WORK CREDENTIALS
    • BCC ONLINE SERVICES
    • DISCLAIMER
  • SUMMARY
    • Summary Table:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 (MILLIONS)
    • Summary Figure 1:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 (MILLION LBS.)
    • Summary Figure 2:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
  • OVERVIEW
    • HISTORY
      • RECENT PM INDUSTRY ACTIVITY
    • THE PM PROCESS
    • Table 1 OVERVIEW OF THE BASIC PM PROCESS
      • MAKING METAL POWDERS
    • Table 2 BASIC POWDER MANUFACTURING PROCESSES
      • PARTICULATE MATERIALS
    • PM APPLICATIONS
    • Table 3 END PRODUCTS USING PM PARTS
  • INDUSTRY STRUCTURE
    • MAJOR INDUSTRY SEGMENTS
    • Table 4 STRUCTURE OF THE WORLDWIDE PM INDUSTRY, 2006
      • KEY COMPANIES IN THE PM INDUSTRY
    • Table 5 KEY COMPANIES IN THE WORLDWIDE PM INDUSTRY
    • Table 5 (CONTINUED)
    • Table 5 (CONTINUED)
    • Table 5 (CONTINUED)
      • CHARACTERISTICS OF THE PM INDUSTRY
    • PM MANUFACTURING BY REGION
    • Table 6 GLOBAL SHARE OF PM MANUFACTURING BY REGION, 2006 AND 2011 (%)
    • Figure 1 GLOBAL SHARE OF PM MANUFACTURING, BY REGION, 2006 AND 2011 (%)
      • CONSUMPTION OF PM PRODUCTS BY REGION
    • Table 7 GLOBAL SHARE OF PM PRODUCT REVENUE, BY REGION, 2006 AND 2011 (%)
    • Figure 2 GLOBAL SHARE OF PM PRODUCT REVENUE BY REGION, 2006 AND 2011 (%)
      • TRADITIONAL CONSUMER MARKETS REMAIN STRONG
    • MARKET LEADERS
      • LEADING PARTS AND COMPONENT FABRICATORS
    • Table 8 TOP PERCENTAGE OF PM COMPONENTS FABRICATION MARKET, 2006 ($ MILLIONS)
      • LEADING POWDER PRODUCERS
    • Table 9 TOP PERCENTAGE OF POWDER MAKERS IN PM INDUSTRY, 2006 ($ MILLIONS)
      • COMPANY PROFILES
        • ACUPOWDER INTERNATIONAL, UNION, NJ
          • Acupowder International, LLC
    • ADVANCED MATERIALS TECHNOLOGIES PTE, LTD., SINGAPORE
      • Advanced Material Technologies
    • ADVANCED METALWORKING PRACTICES, CARMEL, IN
      • Advanced Metalworking Practices
    • ALPHA SINTERED METAL, INC., RIDGWAY, PA
      • Alpha Sintered Metals, Inc.
    • BASF, LUDWIGSHAFEN, GERMANY
      • BASF Corporation
    • BORGWARNER, INC., AUBURN HILLS, MI
      • BorgWarner, Inc.
    • CAPSTAN, LOS ANGELES, CA
      • Capstan, Inc.
    • CARPENTER TECHNOLOGY CORPORATION, WYOMISSING, PA
      • Carpenter Technology Corporation
    • CHICAGO POWDER METAL PRODUCTS, SHILLER PARK, IL
      • Chicago Powdered Metal Products
    • DORST TECHNOLOGIES, KOCHEL, GERMANY
      • Dorst Technologies GmbH
    • FEDERAL-MOGUL CORP., SOUTHFIELD, MI
      • Federal-Mogul Corporation
    • FUKUDA METAL FOIL AND POWDER CO., LTD., KYOTO, JAPAN
      • Fukuda Metal Foil and Powder Co.
    • GKN SINTER METALS, AUBURN HILLS, MI
      • GKN Sinter Metals
    • HAWK CORPORATION, CLEVELAND, OH
      • Hawk Corp.
    • H.C. STARCK, GOSLAR, GERMANY
      • H. S. Starck
    • HITACHI POWDERED METALS CO., LTD., CHIBA, JAPAN
      • Hitachi Powdered Metals Co., Ltd.
    • HOEGANAES CORPORATION, (SUBSIDIARY OF GKN SINTER METALS) CINNAMINSON, NJ
      • Hoeganaes Corporation
    • HOEGANAES CORPORATION AB, HOGANAS, SWEDEN
      • Hoeganaes AB
    • KENNAMETAL, INC., LATROBE, PA
      • Kennametal, Inc.
    • KEYSTONE POWDERED METAL COMPANY, ST. MARY' S, PA
      • Keystone Powdered Metal Company
    • MAXTECH POWDER METAL, QUEBEC, CANADA
      • Maxtech Powder Metal
    • METALDYNE, PLYMOUTH, MI
      • Metaldyne
    • METAL PRODUCTS COMPANY, WESTFIELD, IN
      • Metal Powder Products, Inc.
    • METCO INDUSTRIES, ST. MARY' S, PA
      • Metco Industries, Inc.
    • MEYER SINTERMETAL AG, STUDEN, BE, SWITZERLAND
      • Meyer Sintermetal AG
    • MIBA SINTER AUSTRIA GMBH, VORCHDORF, AUSTRIA
      • Miba Sinter Austria
    • MITSUBISHI MATERIALS GROUP, TOKYO, JAPAN
      • Mitsubishi Materials
    • NIPPON KAGAKU YAKIN COMPANY, LTD., NEYAGAWA, JAPAN
      • Nippon Kagaku Yakin Co., Ltd.
    • NIPPON PISTON RING CO., LTD., SAITAMA CITY, JAPAN
      • Nippon Piston Ring Co., Ltd.
    • NORWALK POWDERED METALS, BRIDGEPORT, CT
      • Norwalk Powdered Metals, Inc.
    • OBE GMBH, ISPRINGEN, GERMANY
      • OBE GmbH
    • PRESSURE TECHNOLOGY, INC., WARMINSTER, PA
      • Pressure Technology, Inc.
    • QUEBEC METAL POWDERS, QUEBEC, CANADA
      • Quebec Metal Powders
    • RAINBOW MING, MIAOLI HSIEN, TAIWAN, R.O.C.
      • Rainbow Ming Co., Ltd.
    • STACKPOLE, LIMITED, ONTARIO, CANADA
      • Stackpole, Limited
  • TECHNOLOGY
    • CONVENTIONAL POWDER METALLURGY
    • Table 10 THE PM PROCESS
      • POWDER MIXING
      • COMPACTING
        • Single Action Pressing
        • Multiaction Pressing
        • Double Die Pressing
    • Table 11 CLASSIFICATION OF PARTS BY COMPLEXITY, THICKNESS AND PRESSING METHOD
      • SINTERING
    • Table 12 TYPES OF CONTINUOUS SINTERING FURNACES
      • Sinter Hardening
  • FULLY DENSE PROCESSING
    • HOT ISOSTATIC PRESSING (HIP)
    • Table 13 BASIC HIP PROCESS
      • COLD ISOSTATIC PRESSING (CIP)
    • Table 14 BASIC CIP PROCESS
      • ROLL COMPACTION
      • HOT EXTRUSION
      • METAL INJECTION MOLDING
    • Table 15 BASIC MIM PROCESS
      • Powder Injection Molding
    • HIGH DENSITY PROCESSING OF FERROUS METAL PARTS
      • IMPACT OF RAW MATERIALS
      • DIE WALL LUBRICATION
      • HIGH TEMPERATURE SINTERING
      • WARM COMPACTION
    • Table 16 WARM COMPACTING PROCESS
      • POWDER FORGING
    • SECONDARY OPERATIONS
    • Table 17 SECONDARY OPERATIONS
      • COINING AND SIZING
      • IMPREGNATION
      • INFILTRATION
      • HEAT TREATING
      • MACHINING
      • FINISHING
    • METAL POWDERS PRODUCTION AND PROCESSING
      • FERROUS POWDERS PRODUCTION
    • Atomization
    • Table 18 COMPARSIONS OF WATER AND GAS ATOMIZATION PROCESSES
      • Reduction of Oxides
      • Electrolytic Deposition
    • OTHER POWDER PROCESSING OPERATIONS
      • Diffusion Bonding
      • Segregation-Free Processing
    • NONFERROUS POWDER PRODUCTION
      • Aluminum-Based Powders
        • Air or Inert Gas Atomization
        • Ball Milling
    • Copper-Based Powders
      • Oxide Reduction
      • Water or Air Atomization
    • Nickel-Based Powders
      • Hydrometallurgical Processing
      • Gas Atomization
      • Plasma Rotating Electrode Process
    • Titanium-Based Powders
      • Kroll Process
      • Plasma Quench Processing
    • Refractory Metal Powders
    • TECHNOLOGICAL DEVELOPMENTS
      • EXPANDING DEFINITION OF PM MATERIALS
    • Table 19 EXAMPLES OF PARTICULATE MATERIALS
      • IMPACT OF PARTICULATES ON INDUSTRY EXPANSION
        • The Materials Mix
        • Benefits to the Industry
    • Table 20 BENEFITS OF ADDED MATERIALS TO THE PM INDUSTRY
      • Make or Outsource Materials
      • Modifications of Component Manufacture
    • ADVANCES IN MATERIALS AND PRODUCTION TECHNOLOGY
      • BASF System
    • Table 21 ADVANTAGES OF THE BASF SYSTEM
      • Other Injection Molding Processes
    • ADVANCED CERAMIC POWDERS
      • Powder Types
    • Table 22 COMONLY USED ADVANCED CERAMIC MATERIALS
      • Powder Synthesis Techniques
    • NANOCERAMIC POWDERS
      • Nanocomposite Ceramic Powders
      • Nanoceramic Applications
    • Table 23 RANGE OF COMMERCIAL APPLICATIONS FOR CERAMIC NANOPOWDERS
      • CONCLUSION
    • PATENT ANALYSIS
      • PATENTS BY SUBJECT MATTER
    • Table 24 PATENTS BY AREA OF PM TECHNOLOGY
      • PATENTS BY REGION
    • Table 25 PM PATENTS BY REGION
      • PATENTS BY ASSIGNEES
    • Table 26 ASSIGNEES WITH THREE OR MORE PATENTS
    • Table 26 (CONTINUED)
      • SAMPLE ABSTRACTS
        • Piston Formed by Powder Metallurgical Methods
        • Powder Metal Sintering/Diffusion Bonding Enables Applying Silicon Carbide or Rhenium Alloys to Face Seal Rotors
        • Iron-Based Sintered Body Enveloped In Light Metal Alloy
        • Aluminum Nitride Sintered Body and Substrate for Electronic Devices
        • Method of Making Niobium and Other Metal Powders
        • Boron Containing Ceramic-Aluminum Metal Composite
        • Powdered Metal Composite Material and Starting Material
          • Powdered Metal ...(Continued)
  • INDUSTRY COMPETITIVENESS
    • GOVERNMENT, INDUSTRY, AND ACADEMIC SUPPORT
      • NORTH AMERICA
    • Table 27 KEY RESEARCH FOCUS OF THE DOE ROADMAP
      • The Metal Powder Industries Federation
    • Table 28 TRADE ASSOCIATIONS IN THE MPIF FEDERATION
      • Ceramic and Composite Material Center
    • Table 29 CORE COMPETENCIES OF THE CCMC
      • EUROPE
        • The European Powder Metal Association
    • Table 30 KEY GOALS OF THE EPMA
      • ASIA/ PACIFIC
        • Japan Powder Metallurgy Association
        • The India Powder Metal Association
    • Table 31 ADVISORY COMMITTEE MEMBERS OF THE INDIA POWDER METAL ASSOCIATION
      • OTHER REGIONS
      • CONCLUSION
    • THE ECONOMIC ENVIRONMENT
      • THE AUTOMOTIVE MARKET
        • Internal Problems
    • Table 32 CLOSING GAP BETWEEN U.S. AND ASIAN AUTOMAKERS (PERCENT OF MARKET)
      • External Factors
    • Table 33 EXTERNAL FACTORS IMPACTING THE AUTO INDUSTRY
      • Conclusion
    • THE GENERAL ECONOMIC ENVIRONMENT
      • Table 34 ECONOMIC LONG-TERM ECONOMIC ASSUMPTIONS
        • Conclusion
    • TECHNOLOGICAL DEVELOPMENT
    • MARKET GROWTH FACTORS
      • IMPACT OF THESE GROWTH FACTORS
    • Table 35 IMPACT OF CONTRIBUTING FACTORS ON GLOBAL PM INDUSTRY GROWTH (%)
  • PM MARKET OVERVIEW
    • MARKET PERSPECTIVE
  • POWDER MATERIALS
    • Table 36 ESTIMATED GLOBAL POWDER METAL SHIPMENTS AND MARKET SHARE BY TYPE OF MATERIAL, 2006 (SHORT TONS AND % SHARE)
    • Figure 3 GLOBAL POWDER METAL SHIPMENTS, BY TYPE OF MATERIAL, 2006 (SHORT TONS)
    • Figure 4 GLOBAL POWDER METAL MARKET SHARE BY TYPE OF MATERIAL, 2006 (%)
  • COMPONENT MARKETS
    • Table 37 GLOBAL PM COMPONENT MARKETS, 2006 (% SHARE AND $ MILLIONS)
    • Figure 5 GLOBAL PM COMPONENT MARKETS, 2006 ($ MILLIONS)
    • Figure 6 GLOBAL PM COMPONENT MARKETS, 2006 (%)
      • PM MARKET APPROACH
        • MEASUREMENT OBJECTIVES
    • PM MATERIALS AND PARTS MARKETS
      • FERROUS METALS AND PARTS
    • IMPACT OF THE AUTOMOTIVE INDUSTRY
    • Table 38 OVERVIEW OF THE AUTOMOTIVE INDUSTRY, 2006 (MILLIONS)
      • PM Industry Consolidations for the Global Market
        • PM Industry ... (Continued)
    • The Wide Impact of PM on Automobiles
  • METAL POWDER CHARACTERISTICS AND PROPERTIES
    • Metal Powder Properties
      • Particle Size and Distribution
    • Table 39 STANDARD U.S. SIEVE SIZES
    • Table 39 (CONTINUED)
      • Apparent or Tap Density
      • Flow Rate
    • Table 40 SAMPLE PHYSICAL CHARACTERISTICS OF COMMERCIAL IRON-BASED POWDERS
      • Ferrous Powder Types
    • Table 41 SAMPLE COMPOSITION OF SINTERED STEEL STRUCTURAL COMPONENT MATERIALS FOR AUTOS
      • Other Materials
    • AUTOMOTIVE APPLICATIONS (PARTS) MADE BY PM
      • Ferrous Structural Automotive Parts
      • Engine Connecting Rods
      • Engine Main Bearing Caps
      • Camshaft Lobes
      • Exhaust System Flanges
      • Bearings, Gears, and Sprockets
      • Transmission Components
      • Torque Converter Turbine Hubs
      • Valve Guides and Valve Seat Inserts
      • Variable Valve Timing
    • Ferrous Self-Lubricating Bearings
    • Ferrous Magnetic Parts
    • Table 42 AUTOMOTIVE APPLICATIONS FOR PM PARTS
    • Table 42 (CONTINUED)
      • Ferrous Friction Materials
    • NONAUTOMOTIVE MARKETS FOR FERROUS PARTS
    • ADVANTAGES OF PM IN THE AUTOMOTIVE BUSINESS
    • Table 43 ADVANTAGES OF PM IN THE AUTOMOTIVE BUSINESS
      • AUTOMOTIVE MARKET ANALYSIS
        • Domestic Economic Conditions
    • Table 44 ECONOMIC PRESSURES THAT COULD WEAKEN U.S. AUTO SALES
      • GM Posts a Hopeful Statement
      • Putting Pressure on Parts Makers
    • Table 45 STATUS OF SOME KEY AUTO PARTS MAKERS
      • The Automotive Business in Other Regions
        • Less Pressure on Asian and European Car Makers
    • Table 46 ADVANTAGES FOR EUROPEAN, ASIA AUTO MAKERS
      • Positive Economic Aspects
    • Table 47 POSITIVE ECONOMIC ASPECTS OF THE GLOBAL PM AUTOMOTIVE BUSINESS
    • Table 48 GLOBAL PM PER VEHICLE, 2005 AND 2011 (LBS)
      • PM AUTO MARKET ASSESSMENT
    • Table 49 GLOBAL SHIPMENTS OF IRON/STEEL POWDERS, THROUGH 2006 (SHORT TONS)
      • Progress of Other Powders
      • Results Vary by Region
      • Market Drivers
        • Some Limitations
    • FORECAST ASSUMPTIONS-IRON AND STEEL POWDERS AND PARTS
    • Table 50 FORECAST ASSUMPTIONS-GROWTH OF IRON/STEEL POWDERS AND PARTS
      • FORECAST-GROWTH OF IRON AND STEEL POWDERS AND PARTS
    • Table 51 GLOBAL SHIPMENTS OF IRON AND STEEL POWDER AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
      • FORECAST-VALUE OF IRON AND STEEL POWDERS, PARTS SHIPMENTS
  • Price Considerations
    • Table 52 GLOBAL VALUE OF IRON AND STEEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 7 VALUE OF GLOBAL IRON AND STEEL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
      • STAINLESS STEEL
    • Table 53 MAJOR APPLICATIONS FOR STAINLESS STEEL POWDERS
      • FORECAST-GROWTH OF STAINLESS STEEL POWDERS AND PARTS
    • Table 54 GLOBAL SHIPMENTS OF STAINLESS STEEL POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
      • FORECAST-VALUE OF STAINLESS STEEL POWDERS, PARTS SHIPMENTS
    • Table 55 GLOBAL VALUE OF STAINLESS STEEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 8 VALUE OF GLOBAL SHIPMENTS OF STAINLESS STEEL POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
      • COMMENTS-FERROUS METAL POWDERS
  • ALUMINUM POWDERS AND PARTS
    • ALUMINUM POWDERS AND PARTS PROPERTIES
    • ADVANTAGES OF ALUMINUM PM
    • Table 56 ADVANTAGES OF ALUMINUM PM
      • The Search for Weight Reduction
    • ALUMINUM POWDER PARTS MADE BY PM
      • Aluminum as a Replacement Part
      • Cam Shaft Bearing Caps
      • Aerospace Applications
        • Metal Matrix Composites
    • Table 57 MMC MANUFACTURING METHODS
      • Thermal Management Applications
      • Other Applications
    • ALUMINUM POWDERS AND PARTS MARKET ASSESSMENT
      • FORECAST ASSUMPTIONS-ALUMINUM POWDERS AND PARTS
    • Table 58 FORECAST ASSUMPTIONS-GROWTH OF ALUMINUM POWDERS
      • FORECAST-GROWTH OF ALUMINUM POWDERS AND PARTS
    • Table 59 GLOBAL SHIPMENTS OF ALUMINUM POWDERS AND PARTS, THROUGH 2011 (MILLION LBS)
      • FORECAST-VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS
    • Table 60 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 9 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 10 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($/LB.)
      • COMMENTS-ALUMINUM POWDERS
    • COPPER POWDERS AND COPPER-BASE PARTS
      • ADVANTAGES OF COPPER POWDER
    • Table 61 PRIMARY ADVANTAGES OF COPPER POWDER
      • APPLICATIONS FOR COPPER PM PARTS
    • Table 62 KEY AUTO APPLICATIONS FOR COPPER POWDER PARTS
      • Hybrid Vehicles
      • Bronze Bearings, Filters, and Related Parts
      • High Conductivity Structural Parts
      • Other Copper PM Applications
        • Friction Materials
    • COPPER POWDERS AND PARTS MARKET ASSESSMENT
      • Changes in Demand Pattern
    • Table 63 GLOBAL SHIPMENTS OF COPPER POWDERS, THROUGH 2006 (SHORT TONS)
      • FORECAST ASSUMPTIONS-COPPER POWDERS AND PARTS
    • Table 64 FORECAST ASSUMPTIONS-GROWTH OF COPPER AND COPPER-BASE POWDERS AND PARTS
      • FORECAST-GROWTH OF COPPER POWDERS AND PARTS
    • Table 65 GLOBAL SHIPMENTS OF COPPER POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
      • FORECAST-VALUE OF COPPER POWDERS, PARTS SHIPMENTS
        • Price Considerations
    • Table 66 GLOBAL VALUE OF COPPER POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 11 GLOBAL VALUE OF COPPER POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 12 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($/LB.)
    • NICKEL-BASE PM POWDERS AND PARTS
      • NICKEL POWDER PROPERTIES
    • Table 67 PROPERTIES OF NICKEL POWDER
      • NICKEL POWDER APPLICATIONS
    • Table 68 OVERVIEW OF NICKEL POWDER APPLICATIONS BY POWDER TYPE
      • NICKEL POWDERS AND PARTS MARKET ASSESSMENT
        • Nickel Powder Demand Pattern
    • Table 69 GLOBAL SHIPMENTS OF NICKEL POWDERS, THROUGH 2006 (SHORT TONS)
      • FORECAST ASSUMPTIONS-NICKEL POWDERS AND PARTS
    • Table 70 FORECAST ASSUMPTIONS-GROWTH OF NICKEL POWDERS AND PARTS
    • Table 70 (CONTINUED)
      • FORECAST-GROWTH OF NICKEL POWDERS AND PARTS
    • Table 71 GLOBAL SHIPMENTS OF NICKEL POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
      • FORECAST-VALUE OF NICKEL POWDERS, PARTS SHIPMENTS
        • Price Considerations
    • Table 72 GLOBAL VALUE OF NICKEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 13 GLOBAL VALUE OF NICKEL POWDERS AND PARTS SHIPMENTS 2006 AND 2011 ($ MILLIONS)
      • MARKETS FOR TUNGSTEN, TUNGSTEN CARBIDE, AND MOLYBDENUM POWDERS AND ALLOY PM PARTS
        • USES OF TUNGSTEN PRODUCTS
    • Table 73 REPORTED CONSUMPTION OF TUNGSTEN STOCKS AND PRODUCTS, 2005 (%)
      • APPLICATIONS FOR TUNGSTEN PRODUCTS
        • Tungsten-Base
          • Sputtering Targets a Possible Growth Market
    • Tungsten Carbide Powders
    • Table 74 OVERVIEW OF POWDER PRODUCTS IN THE CUTTING TOOL INDUSTRY
      • Molybdenum-Base
    • TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS MARKET ASSESSMENT
      • Tungsten Materials
      • Molybdenum
    • Table 75 FORECAST ASSUMPTIONS-GROWTH OF TUNGSTEN-BASED AND MOLYBDENUM POWDERS AND PARTS
    • Table 75 (CONTINUED)
      • FORECAST-GROWTH OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS
    • Table 76 GLOBAL SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, THROUGH 2011 (MILLIONS LBS.)
    • Table 76 (CONTINUED)
      • FORECAST-VALUE OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS SHIPMENTS
        • Price Uncertainty
    • Table 77 VALUE OF GLOBAL SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, THROUGH 2011 ($ MILLIONS)
    • Figure 14 VALUE OF WORLDWIDE SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
    • TIN POWDERS AND TIN-BASE PARTS
      • PROPERTIES
      • APPLICATIONS
    • Table 78 MAJOR APPLICATIONS OF TIN POWDERS
      • FORECAST ASSUMPTIONS
    • Table 79 FORECAST ASSUMPTIONS-GROWTH OF TIN POWDERS AND PARTS
      • FORECAST-GROWTH OF TIN POWDERS AND PARTS
    • Table 80 GLOBAL SHIPMENTS OF TIN POWDERS AND PARTS, THROUGH 2011 (MILLION POUNDS)
      • FORECAST-VALUE OF TIN POWDERS AND PARTS SHIPMENTS
        • Price Considerations
    • Table 81 GLOBAL VALUE OF TIN POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Figure 15 VALUE OF GLOBAL SHIPMENTS OF TIN POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
      • PARTICULATES AND OTHER MATERIALS
        • DIFFERING OPINIONS
          • What We Include
    • EXAMPLES OF SPECIAL ALLOY MATERIALS
    • Table 82 ANALYSIS OF A POWDER PROCESSED ALLOY
    • Table 82 (CONTINUED)
      • Fabrication Process
    • Table 83 BASIC MICRO-MELT PROCESS STEPS
      • Higher Carbon Content
    • Table 84 ALLOY WITH HIGHER CARBON CONTENT (%)
      • EXAMPLES OF CERAMIC POWDERS
        • Properties
    • EXAMPLES OF NANOCERAMIC POWDERS
      • Synthesis of Nanopowders
    • Table 85 METHODS OF MAKING NANOPOWDERS
      • APPLICATIONS
    • Table 86 MAJOR APPLICATIONS FOR PARTICULATE AND OTHER MATERIALS
      • LEVEL OF ACTIVITY
        • Key Ceramic Powder Markets
    • Table 87 RANKING OF MARKETS FOR PARTICULATES AND SPECIAL POWDERS (%)
      • FORECAST ASSUMPTIONS
    • Table 88 FORECAST ASSUMPTIONS-GROWTH OF PARTICULATES AND OTHER MATERIALS
      • FORECAST-GROWTH OF PARTICULATES AND OTHER MATERIALS
    • Table 89 GLOBAL SHIPMENTS OF PARTICULATE POWDERS AND PARTS, THROUGH 2011 (MILLION POUNDS)
      • FORECAST-VALUE OF PARTICULATE POWDERS AND PARTS SHIPMENTS
        • Price Considerations
    • Table 90 GLOBAL VALUE OF PARTICULATES AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
      • Figure 16 GLOBAL VALUE OF PARTICULATE AND OTHER POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
        • Long Term Impact of Particulates
    • GLOBAL POWDERS, MATERIALS AND PARTS GROWTH
    • Table 91 ESTIMATED GLOBAL POWDER SHIPMENTS AND MARKET SHARE BY TYPE OF MATERIAL, THROUGH 2011 (SHORT TONS AND % MARKET SHARE)
    • Figure 17 GLOBAL SHIPMENTS OF POWDER AND MATERIALS, BY TYPE OF MATERIAL, 2006 AND 2011 (SHORT TONS)
    • Figure 18 MARKET SHARE OF POWDER AND MATERIALS BY TYPE OF MATERIAL, 2006 AND 2011 (%)
      • DETAILED GLOBAL POWDERS SHIPMENTS
    • Table 92 GLOBAL SHIPMENTS OF POWDERS, THROUGH 2011 (MILLION LBS/$MILLIONS)
    • Table 92 (CONTINUED)
      • DETAILED GLOBAL SHIPMENTS OF PARTS
    • Table 93 GLOBAL SHIPMENTS OF PM PARTS (MILLION LBS/$MILLIONS)
      • GLOBAL INDUSTRY COMPONENT MARKETS
    • Table 94 ESTIMATED GLOBAL PM COMPONENT SHIPMENTS AND SHARE BY TYPE OF MARKET, THROUGH 2011 ($ MILLIONS AND % MARKET SHARE)
    • Figure 19 ESTIMATED GLOBAL PM COMPONENT SHIPMENTS BY TYPE OF MARKET, 2006- 2011 ($ MILLIONS)
    • Figure 20 ESTIMATED GLOBAL PM COMPONENT SHARE BY TYPE OF MARKET, 2006- 2011 (% MARKET SHARE)
  • LIST OF TABLES
    • Summary Table:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 (MILLIONS)
    • Table 1 OVERVIEW OF THE BASIC PM PROCESS
    • Table 2 BASIC POWDER MANUFACTURING PROCESSES
    • Table 3 END PRODUCTS USING PM PARTS
    • Table 4 STRUCTURE OF THE WORLDWIDE PM INDUSTRY, 2006
    • Table 5 KEY COMPANIES IN THE WORLDWIDE PM INDUSTRY
    • Table 6 GLOBAL SHARE OF PM MANUFACTURING BY REGION, 2006 AND 2011 (%)
    • Table 7 GLOBAL SHARE OF PM PRODUCT REVENUE, BY REGION, 2006 AND 2011 (%)
    • Table 8 TOP PERCENTAGE OF PM COMPONENTS FABRICATION MARKET, 2006 ($ MILLIONS)
    • Table 9 TOP PERCENTAGE OF POWDER MAKERS IN PM INDUSTRY, 2006 ($ MILLIONS)
    • Table 10 THE PM PROCESS
    • Table 11 CLASSIFICATION OF PARTS BY COMPLEXITY, THICKNESS AND PRESSING METHOD
    • Table 12 TYPES OF CONTINUOUS SINTERING FURNACES
    • Table 13 BASIC HIP PROCESS
    • Table 14 BASIC CIP PROCESS
    • Table 15 BASIC MIM PROCESS
    • Table 16 WARM COMPACTING PROCESS
    • Table 17 SECONDARY OPERATIONS
    • Table 18 COMPARSIONS OF WATER AND GAS ATOMIZATION PROCESSES
    • Table 19 EXAMPLES OF PARTICULATE MATERIALS
    • Table 20 BENEFITS OF ADDED MATERIALS TO THE PM INDUSTRY
    • Table 21 ADVANTAGES OF THE BASF SYSTEM
    • Table 22 COMONLY USED ADVANCED CERAMIC MATERIALS
    • Table 23 RANGE OF COMMERCIAL APPLICATIONS FOR CERAMIC NANOPOWDERS
    • Table 24 PATENTS BY AREA OF PM TECHNOLOGY
    • Table 25 PM PATENTS BY REGION
    • Table 26 ASSIGNEES WITH THREE OR MORE PATENTS
    • Table 27 KEY RESEARCH FOCUS OF THE DOE ROADMAP
    • Table 28 TRADE ASSOCIATIONS IN THE MPIF FEDERATION
    • Table 29 CORE COMPETENCIES OF THE CCMC
    • Table 30 KEY GOALS OF THE EPMA
    • Table 31 ADVISORY COMMITTEE MEMBERS OF THE INDIA POWDER METAL ASSOCIATION
    • Table 32 CLOSING GAP BETWEEN U.S. AND ASIAN AUTOMAKERS (% OF MARKET)
    • Table 33 EXTERNAL FACTORS IMPACTING THE AUTO INDUSTRY
    • Table 34 ECONOMIC LONG-TERM ECONOMIC ASSUMPTIONS
    • Table 35 IMPACT OF CONTRIBUTING FACTORS ON GLOBAL PM INDUSTRY GROWTH (%)
    • Table 36 ESTIMATED GLOBAL POWDER METAL SHIPMENTS AND MARKET SHARE BY TYPE OF MATERIAL, 2006 (SHORT TONS AND % SHARE)
    • Table 37 GLOBAL PM COMPONENT MARKETS, 2006 (% SHARE AND $ MILLIONS)
    • Table 38 OVERVIEW OF THE AUTOMOTIVE INDUSTRY, 2006 (MILLIONS)
    • Table 39 STANDARD U.S. SIEVE SIZES
    • Table 40 SAMPLE PHYSICAL CHARACTERISTICS OF COMMERCIAL IRON-BASED POWDERS
    • Table 41 SAMPLE COMPOSITION OF SINTERED STEEL STRUCTURAL COMPONENT MATERIALS FOR AUTOS
    • Table 42 AUTOMOTIVE APPLICATIONS FOR PM PARTS
    • Table 43 ADVANTAGES OF PM IN THE AUTOMOTIVE BUSINESS
    • Table 44 ECONOMIC PRESSURES THAT COULD WEAKEN U.S. AUTO SALES
    • Table 45 STATUS OF SOME KEY AUTO PARTS MAKERS
    • Table 46 ADVANTAGES FOR EUROPEAN, ASIA AUTO MAKERS
    • Table 47 POSITIVE ECONOMIC ASPECTS OF THE GLOBAL PM AUTOMOTIVE BUSINESS
    • Table 48 GLOBAL PM PER VEHICLE, 2005 AND 2011 (LBS)
    • Table 49 GLOBAL SHIPMENTS OF IRON/STEEL POWDERS, THROUGH 2006 (SHORT TONS)
    • Table 50 FORECAST ASSUMPTIONS-GROWTH OF IRON/STEEL POWDERS AND PARTS
    • Table 51 GLOBAL SHIPMENTS OF IRON AND STEEL POWDER AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
    • Table 52 GLOBAL VALUE OF IRON AND STEEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 53 MAJOR APPLICATIONS FOR STAINLESS STEEL POWDERS
    • Table 54 GLOBAL SHIPMENTS OF STAINLESS STEEL POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
    • Table 55 GLOBAL VALUE OF STAINLESS STEEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 56 ADVANTAGES OF ALUMINUM PM
    • Table 57 MMC MANUFACTURING METHODS
    • Table 58 FORECAST ASSUMPTIONS-GROWTH OF ALUMINUM POWDERS
    • Table 59 GLOBAL SHIPMENTS OF ALUMINUM POWDERS AND PARTS, THROUGH 2011 (MILLION LBS)
    • Table 60 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 61 PRIMARY ADVANTAGES OF COPPER POWDER
    • Table 62 KEY AUTO APPLICATIONS FOR COPPER POWDER PARTS
    • Table 63 GLOBAL SHIPMENTS OF COPPER POWDERS, THROUGH 2006 (SHORT TONS)
    • Table 64 FORECAST ASSUMPTIONS-GROWTH OF COPPER AND COPPER-BASE POWDERS AND PARTS
    • Table 65 GLOBAL SHIPMENTS OF COPPER POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
    • Table 66 GLOBAL VALUE OF COPPER POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 67 PROPERTIES OF NICKEL POWDER
    • Table 68 OVERVIEW OF NICKEL POWDER APPLICATIONS BY POWDER TYPE
    • Table 69 GLOBAL SHIPMENTS OF NICKEL POWDERS, THROUGH 2006 (SHORT TONS)
    • Table 70 FORECAST ASSUMPTIONS-GROWTH OF NICKEL POWDERS AND PARTS
    • Table 71 GLOBAL SHIPMENTS OF NICKEL POWDERS AND PARTS, THROUGH 2011 (POUNDS MILLIONS)
    • Table 72 GLOBAL VALUE OF NICKEL POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 73 REPORTED CONSUMPTION OF TUNGSTEN STOCKS AND PRODUCTS, 2005 (%)
    • Table 74 OVERVIEW OF POWDER PRODUCTS IN THE CUTTING TOOL INDUSTRY
    • Table 75 FORECAST ASSUMPTIONS-GROWTH OF TUNGSTEN-BASED AND MOLYBDENUM POWDERS AND PARTS
    • Table 76 GLOBAL SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, THROUGH 2011 (MILLIONS LBS.)
    • Table 77 VALUE OF GLOBAL SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, THROUGH 2011 ($ MILLIONS)
    • Table 78 MAJOR APPLICATIONS OF TIN POWDERS
    • Table 79 FORECAST ASSUMPTIONS-GROWTH OF TIN POWDERS AND PARTS
    • Table 80 GLOBAL SHIPMENTS OF TIN POWDERS AND PARTS, THROUGH 2011 (MILLION POUNDS)
    • Table 81 GLOBAL VALUE OF TIN POWDERS AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 82 ANALYSIS OF A POWDER PROCESSED ALLOY
    • Table 83 BASIC MICRO-MELT PROCESS STEPS
    • Table 84 ALLOY WITH HIGHER CARBON CONTENT (%)
    • Table 85 METHODS OF MAKING NANOPOWDERS
    • Table 86 MAJOR APPLICATIONS FOR PARTICULATE AND OTHER MATERIALS
    • Table 87 RANKING OF MARKETS FOR PARTICULATES AND SPECIAL POWDERS (%)
    • Table 88 FORECAST ASSUMPTIONS-GROWTH OF PARTICULATES AND OTHER MATERIALS
    • Table 89 GLOBAL SHIPMENTS OF PARTICULATE POWDERS AND PARTS, THROUGH 2011 (MILLION POUNDS)
    • Table 90 GLOBAL VALUE OF PARTICULATES AND PARTS SHIPMENTS, THROUGH 2011 ($ MILLIONS)
    • Table 91 ESTIMATED GLOBAL POWDER SHIPMENTS AND MARKET SHARE BY TYPE OF MATERIAL, THROUGH 2011 (SHORT TONS AND % MARKET SHARE)
    • Table 92 GLOBAL SHIPMENTS OF POWDERS, THROUGH 2011 (MILLION LBS/$MILLIONS)
    • Table 93 GLOBAL SHIPMENTS OF PM PARTS (MILLION LBS/$MILLIONS)
    • Table 94 ESTIMATED GLOBAL PM COMPONENT SHIPMENTS AND SHARE BY TYPE OF MARKET, THROUGH 2011 ($ MILLIONS AND % MARKET SHARE)
  • LIST OF FIGURES
    • Summary Figure 1:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 (MILLION LBS.)
    • Summary Figure 2:
    • GLOBAL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 1 GLOBAL SHARE OF PM MANUFACTURING, BY REGION, 2006 AND 2011 (%)
    • Figure 2 GLOBAL SHARE OF PM PRODUCT REVENUE BY REGION, 2006 AND 2011 (%)
    • Figure 3 GLOBAL POWDER METAL SHIPMENTS, BY TYPE OF MATERIAL, 2006 (SHORT TONS)
    • Figure 4 GLOBAL POWDER METAL MARKET SHARE BY TYPE OF MATERIAL, 2006 (%)
    • Figure 5 GLOBAL PM COMPONENT MARKETS, 2006 ($ MILLIONS)
    • Figure 6 GLOBAL PM COMPONENT MARKETS, 2006 (%)
    • Figure 7 VALUE OF GLOBAL IRON AND STEEL POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 8 VALUE OF GLOBAL SHIPMENTS OF STAINLESS STEEL POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 9 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 10 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($/LB.)
    • Figure 11 GLOBAL VALUE OF COPPER POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 12 GLOBAL VALUE OF ALUMINUM POWDERS AND PARTS SHIPMENTS, 2006 AND 2011 ($/LB.)
    • Figure 13 GLOBAL VALUE OF NICKEL POWDERS AND PARTS SHIPMENTS 2006 AND 2011 ($ MILLIONS)
    • Figure 14 VALUE OF WORLDWIDE SHIPMENTS OF TUNGSTEN AND MOLYBDENUM POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 15 VALUE OF GLOBAL SHIPMENTS OF TIN POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 16 GLOBAL VALUE OF PARTICULATE AND OTHER POWDERS AND PARTS, 2006 AND 2011 ($ MILLIONS)
    • Figure 17 GLOBAL SHIPMENTS OF POWDER AND MATERIALS, BY TYPE OF MATERIAL, 2006 AND 2011 (SHORT TONS)
    • Figure 18 MARKET SHARE OF POWDER AND MATERIALS BY TYPE OF MATERIAL, 2006 AND 2011 (%)
    • Figure 19 ESTIMATED GLOBAL PM COMPONENT SHIPMENTS BY TYPE OF MARKET, 2006- 2011 ($ MILLIONS)
    • Figure 20 ESTIMATED GLOBAL PM COMPONENT SHARE BY TYPE OF MARKET, 2006- 2011 (% MARKET SHARE)
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Powder Metallurgy
Published: 2007/05
Published by : BCC Research BCC Research

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