[Report] High-Performance Ceramic Coatings Market Research, Trends, Analysis TOC

INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REASONS FOR DOING THE STUDY
- CONTRIBUTION OF THE STUDY AND FOR WHOM
- SCOPE AND FORMAT
- METHODOLOGY AND INFORMATION SOURCES
- AUTHOR' S CREDENTIALS
- RELATED BCC REPORTS
- DISCLAIMER
EXECUTIVE SUMMARY
- Summary Table:
- NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS BY TYPE OF COATING TECHNOLOGY, THROUGH 2012 ($ MILLIONS)
- Summary Figure:
- MARKET SHARE OF NORTH AMERICAN HIGH-PERFORMANCE CERAMIC COATING TECHNOLOGIES, 2006-2012 (PERCENT OF TOTAL MARKET)
INDUSTRY OVERVIEW
- INDUSTRY STRUCTURE
- TECHNICAL AND BUSINESS ISSUES
- NORTH AMERICAN MARKETS
- Table 1 NORTH AMERICAN MARKET FOR HIGH PERFORMANCE CERAMIC COATINGS, BY APPLICATION SEGMENT, THROUGH 2012 ($ MILLIONS)
- Figure 1 SHARE OF NORTH AMERICAN HIGH-PERFORMANCE CERAMIC COATING SERVICE MARKET SEGMENTS, 2006-2012 ($ MILLIONS)
  - INTERNATIONAL COMPETITION
TECHNOLOGY OVERVIEW
- MATERIAL TYPES AND PROPERTIES
- Table 2 HIGH-PERFORMANCE CERAMIC COATING MATERIALS AND GENERAL APPLICATIONS
- Table 3 REPRESENTATIVE FLAME AND PLASMA-SPRAYED MATERIALS, MELTING OR SOFTENING TEMPERATURE, AND USES
- Table 3 (CONTINUED)
- Table 4 PLASMA SPRAYED CERAMIC COATING PROPERTIES
  - COATING TECHNIQUES
  - GENERAL APPLICATIONS
- Table 5 LEADING APPLICATIONS OF DEPOSITION BY INDUSTRY
- Table 6 TYPICAL COATINGS AND APPLICATIONS
- Table 6 (CONTINUED)
THERMAL SPRAY
- THERMAL SPRAY TECHNIQUES
  - COMBUSTION WIRE THERMAL SPRAY PROCESS
    - Features and Benefits
    - Typical Applications
  - COMBUSTION POWDER THERMAL SPRAY PROCESS
- Table 7 CERAMIC MATERIALS USED IN THE POWDER FLAME PROCESS
  - Features and Benefits
  - Typical Applications
- ELECTRIC ARC WIRE THERMAL SPRAY PROCESS
  - Features and Benefits
  - Typical Applications
- PLASMA THERMAL SPRAY PROCESS
  - Plasma Thermal Spray Process (Continued)
  - Plasma Thermal Spray Process (Continued)
- Figure 2 PLASMA SPRAY COATING TECHNIQUE
  - Plasma Thermal Spray Process (Continued)
  - Features and Benefits
  - Typical Applications
  - Supersonic Induction Plasma Torch
  - Controlled-Atmosphere Plasma Spray Coatings
    - Features and Benefits
    - Typical Applications
  - HVOF THERMAL SPRAY PROCESS
- Figure 3 SCEMATIC OF HVOF
  - HVOF Thermal Spray Process (Continued)
- Table 8 PROPERTIES OF HVOF CARBIDE COATINGS
  - Features and Benefits
  - Typical Applications
- COLD SPRAY PROCESS
- JET KOTE PROCESS
- DETONATION THERMAL SPRAY PROCESS
- PROCESS COMPARISONS
- Table 9 COMPARISON OF THERMAL SPRAY PROCESSES
  - APPLICATIONS
    - AIRCRAFT ENGINES AND AEROSPACE
      - Gas Turbine Engines
        
        Gas Turbine Engines (Continued)
- Table 10 DETONATION GUN APPLICATIONS IN THE GAS TURBINE ENGINE
- Table 10 (CONTINUED)
- Table 10 (CONTINUED)
  - LAND-BASED GAS TURBINES
  - AUTOMOTIVE COMPONENTS
    - Engine Components
      - Engine Components (Continued)
    - Exhaust Manifolds
  - DIESEL ENGINES
  - HEAT EXCHANGERS AND BOILERS
  - HIGH-TEMPERATURE CORROSION RESISTANT APPLICATIONS
  - WEAR RESISTANT AND INDUSTRIAL APPLICATIONS
  - MEDICAL
  - OTHER EMERGING APPLICATIONS AND COMPOSITIONS
- Table 11 THERMAL SPRAY COATINGS FOR FRPS
  - RECENT DEVELOPMENTS
- Table 12 SUMMARY OF RECENT DEVELOPMENTS IN THERMAL SPRAY COATINGS
- Table 12 (CONTINUED)
  - APPARATUS FOR THERMAL SPRAY COATING
  - SPRAY COATING APPARATUS AND FIXTURES
  - SPRAY SYSTEM WITH COMBINED KINETIC SPRAY AND THERMAL SPRAY ABILITY
  - THERMAL SPRAY COATING QUALITY CONTROL
  - THERMAL SPRAY GUN WITH EXTENSION ARM FOR COATING CONDUIT INTERIOR SURFACES
  - PROCESS FOR PRODUCING GRADED COATED ARTICLES
  - HIGH TEMPERATURE, OXIDATION-RESISTANT ABRADABLE COATINGS CONTAINING MICROBALLOONS
  - PLASMA SPHEROIDIZED CERAMIC POWDER
  - THERMAL SPRAY COMPOSITIONS FOR ABRADABLE SEALS
  - EROSION RESISTANT COATINGS
  - MULTIMODAL STRUCTURED HARDCOATINGS MADE FROM MICRO-NANOCOMPOSITE MATERIALS
  - METHOD AND APPARATUS FOR THERMAL SPRAY PROCESSING OF MEDICAL DEVICES
  - SPRAY PROCESSING OF POROUS MEDICAL DEVICES
  - ENERGY STORAGE AND CONVERSION DEVICES USING THERMAL SPRAYED ELECTRODES
  - THERMAL SPRAY ENVIRONMENTAL AND BOND COATINGS FORTURBINE FLOWPATH PARTS
- INDUSTRY STRUCTURE
  - NORTH AMERICAN COMPANIES
- Table 13 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING SERVICES FOR OEM PARTS
- Table 14 NORTH AMERICAN CUSTOM/JOB SHOPS PROVIDING THERMAL-SPRAY COATING SERVICES
- Table 14 (CONTINUED)
- Table 15 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING CONSUMABLES
- Table 16 U.S. COMPANIES SUPPLYING CONSUMABLES FOR NANOCERAMIC COATINGS
- Table 17 U.S. MANUFACTURERS OF PLASMA SPRAY EQUIPMENT
  - ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONSHIPS
- Table 18 ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONS IN THE THERMAL-SPRAY INDUSTRY
  - NORTH AMERICAN MARKETS
    - TURBINE ENGINES OEM AND OVERHAUL
      - Aircraft Engines
- Table 19 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF AIRCRAFT GAS TURBINE PARTS, THROUGH-2012 ($ MILLIONS)
- Table 20 NORTH AMERICAN SHIPMENTS OF TURBOFAN, TURBOPROP, AND TURBOSHAFT ENGINES, THROUGH 2012 (NUMBER OF ENGINES)
- Table 21 COST OF AIRCRAFT ENGINE COATING SERVICES, THROUGH 2012 ($ MILLIONS)
- Table 22 NORTH AMERICAN AIRCRAFT GAS TURBINE ENGINE OVERHAUL MARKET, THROUGH 2012 ($ MILLIONS)
  - Land-Based Turbines
- Table 23 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF LARGE LAND-BASED TURBINE PARTS, THROUGH 2012 ($ MILLIONS)
- Table 24 COST OF NEW LARGE LAND-BASED TURBINE COATING SERVICES, THROUGH 2012 ($ MILLIONS)
- Table 25 COST OF LARGE LAND-BASED TURBINE REFURBISHMENT COATING SERVICES, THROUGH 2012 ($ MILLIONS)
  - WEAR RESISTANT PARTS AND INDUSTRIAL APPLICATIONS
- Table 26 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF WEAR RESISTANT PARTS AND INDUSTRIAL APPLICATIONS, THROUGH 2012 ($ MILLIONS)
  - AUTOMOTIVE AND DIESEL ENGINES
- Table 27 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATINGS IN AUTOMOTIVE AND DIESEL ENGINES, THROUGH 2012 ($ MILLIONS)
  - MEDICAL
- Table 28 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATINGS FOR MEDICAL APPLICATIONS, THROUGH 2012 ($ MILLIONS)
  - HEAT EXCHANGERS AND HIGH TEMPERATURE
  - OTHER APPLICATIONS
  - MARKET AND MARKET SHARES
- Table 29 NORTH AMERICAN CERAMIC THERMAL SPRAY COATING MARKET, THROUGH 2012 ($ MILLIONS)
- Figure 4 SHARE OF NORTH AMERICAN CERAMIC THERMAL-SPRAY COATING SERVICE MARKET SUB-SEGMENTS, 2006-2012 (%TOTAL THERMAL SPRAY MARKET)
  - MARKET SHARE OF COMPANIES
- Table 30 MARKET SHARE OF THERMAL SPRAY COATING SERVICE PROVIDERS
PHYSICAL VAPOR DEPOSITION (PVD)
- BASIC PRINCIPLES
  - PVD MATERIALS
- Table 31 REPRESENTATIVE FILMS DEPOSITED BY PVD
- Table 32 REPRESENTATIVE PVD SURFACE COATINGS FOR ABRASION AND CORROSION RESISTANT APPLICATIONS
  - Titanium Nitride Coating (TiN)
  - Titanium Carbo Nitride Coating (TiCN)
  - Titanium Aluminum Nitride Coating (TiAlN)
  - TiAln-X
  - Chromium Nitride Coating (CrN)
  - Super-R Coating
  - Zirconium Nitride Coating (ZrN)
- PVD TECHNOLOGIES
- Table 33 TYPES OF PHYSICAL VAPOR DEPOSITION PROCESSES
  - PVD BY EVAPORATION
    - Evaporation Sources
    - Evaporation Deposition Processes
    - Thermal Evaporation
    - Electron-beam Evaporation
  - PVD ARC PROCESS
  - PVD BY SPUTTERING
    - Sputtering Sources and Processes
- Table 34 BASIC SPUTTERING SOURCES AND PROCESSES
  - Direct Current (DC) Diode Sputtering
  - Triode Sputtering
  - Radio Frequency (RF) Sputtering
  - Magnetron Sputtering
- Table 35 COMPARISON OF MAGNETRON SPUTTERING METHODS FOR DEPOSITING SIO2
  - Linear Magnetron Sputtering
  - Unbalanced Magnetron Sputtering
    - Ion Beam Sputtering
  - Sputter Ion Plating (SIP) Process
    - Cosputtering
    - Reactive Sputtering
- COMPARISON OF EVAPORATION AND SPUTTERING
- MULTICHAMBER SYSTEM
  - PVD ADVANTAGES AND LIMITATIONS
  - PVD APPLICATIONS
- Table 36 CERAMIC PVD APPLICATIONS
  - TOOLS
    - Tools (Continued)
- Table 37 PROPERTIES OF UNCOATED AND TIN COATED HSS
- Figure 5 A COMPARISON OF THE TRS OF UNCOATED AND COATED CARBIDE AS MEASURED BY THE THREE-POINT BEND TEST ON 0.2 X 0.2 X 0.75 INCH SPECIMENS (TRS, MPA)
- Figure 5 (CONTINUED)
- Table 38 PROPERTIES AND APPLICATION OF VARIOUS BALZERS BALINITÒ THIN FILM WEAR-RESISTANT COATINGS
- Table 38 (CONTINUED)
  - TURBINE VANES AND BLADES
    - RECENT DEVELOPMENTS
- Table 39 NEW DEVELOPMENTS IN PVD SINCE 2004
  - PHYSICAL VAPOR DEPOSITION APPARATUS AND PROCESS
  - EB-PVD SYSTEM WITH AUTOMATIC MELT POOL HEIGHT CONTROL
  - THERMAL BARRIER COATING WITH NANOSCALE FEATURES
  - THERMAL BARRIER LAYER AND PROCESS FOR PRODUCING THE SAME
  - PHYSICAL PROPERTIES OF THERMAL BARRIER COATINGS USING ELECTRON BEAM PVD
  - YTTRIA-STABILIZED ZIRCONIA WITH REDUCED THERMAL CONDUCTIVITY
  - PVD AL2O3 COATED CUTTING TOOL
  - PVD COATED CUTTING TOOL
- INDUSTRY STRUCTURE
  - NORTH AMERICAN COMPANIES
- Table 40 LEADING NORTH AMERICAN COMPANIES MANUFACTURING PVD SYSTEMS AND/OR PROVIDING SERVICES
  - NORTH AMERICAN MARKETS
- Table 41 NORTH AMERICAN HIGH-PERFORMANCE CERAMIC PVD COATING MARKET, THROUGH 2012 ($ MILLIONS)
- Figure 6 SHARE OF NORTH AMERICAN CERAMIC THERMAL-SPRAY COATING SERVICE MARKET SUB-SEGMENTS, 2006-2012 (% OF TOTAL THERMAL SPRAY MARKET)
  - TOOLS
- Table 42 NORTH AMERICAN MARKET FOR CERAMIC PVD TOOL COATINGS, THROUGH 2012 ($ MILLIONS)
  - INDUSTRIAL SERVICES
- Table 43 NORTH AMERICAN MARKET FOR CERAMIC COATINGS FOR AUTOMOTIVE, AEROSPACE AND WEAR-RESISTANT APPLICATIONS, THROUGH 2012 ($ MILLIONS)
  - MEDICAL
- Table 44 NORTH AMERICAN MARKET FOR CERAMIC PVD MEDICAL DEVICE COATINGS, THROUGH 2012 ($ MILLIONS)
  - MARKET SHARE OF COMPANIES
- Table 45 MARKET SHARE OF CERAMCI PVD COATING SERVICE PROVIDERS, 2006
CHEMICAL VAPOR DEPOSITION (CVD)
- BASIC PRINCIPLE
- CVD MATERIALS
- Table 46 CERAMICS DEPOSITED BY CVD
- Table 46 (CONTINUED)
- Table 46 (CONTINUED)
  - CVD TECHNIQUES
- Table 47 TYPICAL CERAMIC CVD COATINGS, PROCESS GASES AND DEPOSITION TEMPERATURES
  - BASIC THERMAL CVD PROCESS
    - Metallo-Organic CVD (MOCVD)
    - Atmospheric Pressure CVD
    - Low-Pressure CVD
  - PLASMA-ASSISTED CVD
    - DC Plasma Method
    - RF Induction Plasma
    - Microwave Plasma Torch
    - Cathodic-arc Plasma Deposition
    - High-energy Intensified Plasma-assisted Processing (HEIPAP)
  - COMBUSTION CHEMICAL VAPOR DEPOSITON (CCVD)
- Table 48 CCVD MATERIALS, SUBSTRATES AND APLICAITONS
  - ADVANTAGES AND DISADVANTAGES OF CVD
- Table 49 KEY TECHNICAL ADVANTAGES OF THE CVD PROCESS
- Table 50 KEY TECHNICAL DISADVANTAGES OF THE CVD PROCESS
  - APPLICATIONS
- Table 51 REPRESENTATIVE CVD CERAMIC COATINGS
  - CUTTING TOOLS
    - Cutting Tools (Continued)
- Figure 7 SUMMARY OF CARBIDE METALCUTTING GRADE DEVELOPMENT
- Table 52 OVERVIEW OF CURRENT/ EMERGING CUTTING TOOL CVD APPLICATIONS
  - INDUSTRIAL APPLICATIONS
  - AEROSPACE
  - HIGH-TEMPERATURE APPLICATIONS
  - FOULING-RESISTANT CERAMIC MEMBRANES
    - NEW DEVELOPMENTS
- Table 53 CERAMIC CVD COATING DEVELOPMENTS SINCE 2004
  - ENHANCED ALUMINA LAYER PRODUCED BY CVD
  - BOND COAT PROCESS FOR THERMAL BARRIER COATING
  - ALPHA ALUMINA-COATED CUTTING TOOL
  - COATED CUTTING TOOL
  - TITANIA COATINGS BY CVD AT ATMOSPHERIC PRESSURE
- INDUSTRY STRUCTURE
  - LEADING CVD SYSTEMS MANUFACTURERS
- Table 54 LEADING WORLDWIDE MANUFACTURERS OF CVD EQUIPMENT
  - LEADING CVD SERVICE PROVIDERS
- Table 55 LEADING WORLDWIDE CVD SERVICE PROVIDERS
  - NORTH AMERICAN MARKET
- Table 56 NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKETS BY APPLICATION, THROUGH 2012 ($ MILLIONS)
- Figure 8 SHARE OF NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKET SEGMENTS, 2006-2012 (% OF TOTAL CVD COATING MARKET)
- Figure 8 (CONTINUED)
  - CUTTING TOOLS
- Table 57 NORTH AMERICAN MARKET FOR CERAMIC CVD TOOL INSERT COATINGS, THROUGH 2012 ($ MILLIONS)
  - WEAR RESISTANT AND INDUSTRIAL APPLICATIONS
- Table 58 NORTH AMERICAN MARKET FOR CERAMIC CVD WEAR RESISTANT AND OTHER INDUSTRIALCOATING APPLICATIONS, THROUGH 2012 ($ MILLIONS)
  - AUTOMOTIVE
    - Automotive (Continued)
- Table 59 NORTH AMERICAN MARKET FOR CERAMIC CVD AUTOMOTIVE COMPONENT COATINGS, THROUGH 2012 ($ MILLIONS)
  - AIRCRAFT AND AEROSPACE
- Table 60 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, 2006-2012 ($ MILLIONS)
  - MEDICAL
- Table 61 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2012 ($ MILLIONS)
  - MARKET SHARE OF COMPANIES
- Table 62 MARKET SHARE OF CERAMIC CVD COATING SERVICE PROVIDERS (%)
OTHER COATING TECHNIQUES
- SPRAYING, BRUSH PAINTING, AND DIPPING
  - SPRAYING
    - Metallic Ceramic Coating
    - Ceramic Coating
    - Thermal Barrier Coating
    - Dry-Film Coating
- Table 63 TEMPERATURE DROP USING COATED HEADERS IN AUTO ENGINES (°F)
  - PAINTING WITH A BRUSH
  - DIPPING
  - REPCOAT PROCESS
  - COATING UTILITIES
    - High-Temperature and Corrosion-Resistant Coatings
    - High Temperature Insulative Coating
  - CEMENTATION
    - PACK CEMENTATION
      - Fluidized-Bed Cementation Process
      - Vapor-Stream Cementation
  - SOL GEL PROCESSING
- Table 64 APPLICATIONS OF SOL GEL FILMS AND COATINGS
  - DATEC PROCESS
- USING LASERS FOR COATING
  - PULSED LASER DEPOSITION (PLD)
  - QQC PROCESS
- ION BEAM-ASSISTED DEPOSITION (IBAD)
- IONIC BEAM SURFACE TREATMENT (IBEST)
  - IONIC BEAM SURFACE TREATMENT ?(CONTINUED)
- IONIC BEAM ENHANCED DEPOSITION (IBED)
- MICRODISCHARGE DEPOSITION
- MICROPLASMIC COATING
- NEW DEVELOPMENTS
- Table 65 DEVELOPMENTS IN OTHER CERAMIC COATINGS SINCE 2004
  - METHOD FOR MAKING FILMS UTILIZING A PULSED LASER FOR ION INJECTION AND DEPOSITION
  - ULTRA-HARD LOW FRICTION COATING FOR REDUCED WEAR OF MEMS AND OTHER TRIBOLOGICAL COMPONENTS AND SYSTEM
  - COATED MICROFLUIDIC DELIVERY SYSTEM
  - COATED METALLIC COMPONENT
  - LUBRICIOUS COMPOSITES FOR MEDICAL DEVICES
  - BIOMCOMPATIBLE IMPLANT COATED WITH BIOCOMPATIBLE FLUOR-HYDROXYAPATITE AND A COATING METHOD OF THE SAME
- INDUSTRY STRUCTURE
  - NORTH AMERICAN COMPANIES
- Table 66 NORTH AMERICAN COMPANIES PROVIDING CERAMIC COATING SERVICES USING SPRAYING, DIPPING, SOL GEL, LASER AND IONIC BEAM TECHNIQUES
- Table 66 (CONTINUED)
  - North American Companies (Continued)
- NORTH AMERICAN MARKET
  - SPRAYING/ BRUSH PAINTING/ DIPPING
    - Spraying/ Brush Painting/ Dipping (Continued)
- Table 67 NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKETS BY APPLICATION, THROUGH 2012 ($ MILLIONS)
- Figure 9 SHARE OF NORTH AMERICAN CERAMIC COATINGS MARKET USING SPRAYING/ DIPPING, SOL GEL, MICRO OXIDATION AND LASER-ASSISTED TECHNIQUES BY APPLICATION, 2006-2012 ($ MILLIONS)
  - MARKET SHARE OF COMPANIES
COMPANY PROFILES
- PROFILES OF NORTH AMERICAN COMPANIES INVOLVED IN CERAMIC COATINGS AS EQUIPMENT MANUFACTURERS, SUPPLIERS OF CONSUMABLES, COATING SERVICE PROVIDERS AND USERS
  - A&A COMPANY, INC
  - ACCESSORIES PLUS
  - ACCUWRIGHT INDUSTRIES, INC.
  - ADVANCED CUTTING TOOLS, INC.
  - AERO TURBINE, INC.
  - AESTHETIC FINISHERS INC.
  - AIR PRODUCTS & CHEMICALS, INC.
  - ALPHA TECH COATINGS (ATC), INC.
  - AMERICAN ROLLER CO.
  - APPLIED MATERIALS
  - APS MATERIALS
  - AREMCO PRODUCTS INC
  - ASB INDUSTRIES
  - BENDER MACHINE CO.
  - CERAMIC COATING, INC.
  - CETEK LIMITED
  - CHEMAT TECHNOLOGY INC.
  - CHROMALLOY GAS TURBINE CORPORATION
  - CHROMALLOY NEW YORK
  - CINCINNATI THERMAL SPRAY
  - COTRONICS CORP.
  - CVD EQUIPMENT CORP.
  - DATEC COATING CORP.
  - DENTON VACUUM
  - DIRECT PERFORMANCE COATINGS
  - DYLON INDUSTRIES INC.
  - ELLISON SURFACE TECHNOLOGIES
  - ENGLEHARD SURFACE TECHNOLOGIES/BASF
  - ENVIRONMENTAL ABRASIVES
  - EUTECTIC CORP.
  - EXLINE INC.
  - FREECOM INC.
    - Freecom Inc. (Continued)
  - F.W. GARTNER THERMAL SPRAYING CO.
  - FFWD CONNECTION
  - FLAME SPRAY COATING CO. INC.
  - FLAME SPRAY INC.
  - G.E.M.S., INC.
  - GENERAL ELECTRIC CO.
  - GENERAL MAGNAPLATE CORP.
  - GOLD STAR COATINGS/BALZERS
  - GRENCO INDUSTRIES, LTD.
  - GSEM, INC.
  - HAYDEN CORP.
  - HEANY INDUSTRIES, INC.
  - HERMAN C. STARCK, INC.
  - HFW INDUSTRIES, INC.
  - HIGH PERFORMANCE COATINGS
  - HITEMCO
  - HONEYWELL AEROSPACE
  - HOWMET CASTING SPECIAL PRODUCTS
  - HOWMET CASTINGS THERMATECH COATINGS
  - HOWMET TURBINE COMPONENTS COATINGS
  - INDUSTRIAL GRINDING
  - INDUSTRIAL MACHINE & MFG., LTD.
  - INFRAMAT CORP.
  - INGERSOLL CUTTING TOOL COMPANY
  - IONBOND INC.
  - JET-HOT COATINGS
  - KENNAMETAL, INC.
  - MER CORP.
  - NGIMAT CO.
  - MICROPLASMIC CORPORATION
  - MKS INSTRUMENTS PRG PRODUCTS GROUP
  - MUSCLE SHOALS MINERALS
  - NANOMAT, INC.
  - NANOMATERIALS, INC.
  - NANOMATERIALS RESEARCH LLC
  - NANOPHASE TECHNOLOGIES, INC.
  - NATIONAL THERMOSPRAY INC.
  - NEI CORP.
  - NORTHWEST METTECH CORP.
  - PETERS PERFORMANCE CERAMIC COATING
  - PLASMA COATINGS, INC
  - PLASMA TECHNOLOGY, INC.
  - PRATT & WHITNEY
  - PRAXAIR SPECIALTY CERAMICS, INC.
  - PRAXAIR SURFACE TECHNOLOGIES, INC.
  - PRAXAIR SURFACE TECHNOLOGIES COATING DIVISION
  - PRAXAIR TAFA
  - PRECISION COATINGS, INC.
  - PRIEST ELECTRIC
  - PROFESSIONAL CRYOGENIC METALLURGY & COATINGS, LLC (PCMC)
  - PROFESSIONAL METAL REFINISHING, INC.
  - PROGRESSIVE TECHNOLOGIES, INC.
  - QQC
  - RAM COATING SERVICES LLC
    - Ram Coating Services LLC (Continued)
  - RAM PRO LINE
  - SAINT GOBAIN GRAINS AND POWDERS
  - SAINT GOBAIN ADVANCED CERAMICS
  - SANDVIK, INC.
  - SECO TOOLS, INC.
  - SERMATECH INTERNATIONAL INC.
  - SOLAR ATMOSPHERES INC.
  - SPECIALIZED CERAMIC AND POWDER COATINGS
  - SPIRE CORP.
  - ST. LOUIS METALIZING CO.
  - STARFIRE SYSTEMS INC.
  - STEEL PLANT EQUIPMENT CORP.
    - Steel Plant Equipment Corp. (Continued)
  - STELLITE COATINGS
  - STREETROD STUFF, INC.
  - SULZER METCO (U.S.), INC.
  - SYLCO INC.
  - SWAIN TECHNOLOGY INC.
  - TECH LINE COATINGS, INC.
  - TECHNETICS CORP.
  - THIN AIR POWERSPORTS
  - TRIUMPH THERMAL PROCESSING CO.
  - TURBINE COMPONENTS SERVICES
  - ULTRAMET
  - ULVAC TECHNOLOGIES INC.
  - UNAXIS USA
  - VEECO INSTRUMENTS INC
  - WHITE ENGINEERING SURFCES COPORATION
LIST OF TABLES
- Summary Table:
- NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS BY TYPE OF COATING TECHNOLOGY, THROUGH 2012 ($ MILLIONS)
- Table 1 NORTH AMERICAN MARKET FOR HIGH PERFORMANCE CERAMIC COATINGS, BY APPLICATION SEGMENT, THROUGH 2012 ($ MILLIONS)
- Table 2 HIGH-PERFORMANCE CERAMIC COATING MATERIALS AND GENERAL APPLICATIONS
- Table 3 REPRESENTATIVE FLAME AND PLASMA-SPRAYED MATERIALS, MELTING OR SOFTENING TEMPERATURE, AND USES
- Table 4 PLASMA SPRAYED CERAMIC COATING PROPERTIES
- Table 5 LEADING APPLICATIONS OF DEPOSITION BY INDUSTRY
- Table 6 TYPICAL COATINGS AND APPLICATIONS
- Table 7 CERAMIC MATERIALS USED IN THE POWDER FLAME PROCESS
- Table 8 PROPERTIES OF HVOF CARBIDE COATINGS
- Table 9 COMPARISON OF THERMAL SPRAY PROCESSES
- Table 10 DETONATION GUN APPLICATIONS IN THE GAS TURBINE ENGINE
- Table 11 THERMAL SPRAY COATINGS FOR FRPS
- Table 12 SUMMARY OF RECENT DEVELOPMENTS IN THERMAL SPRAY COATINGS
- Table 13 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING SERVICES FOR OEM PARTS
- Table 14 NORTH AMERICAN CUSTOM/JOB SHOPS PROVIDING THERMAL-SPRAY COATING SERVICES
- Table 15 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING CONSUMABLES
- Table 16 U.S. COMPANIES SUPPLYING CONSUMABLES FOR NANOCERAMIC COATINGS
- Table 17 U.S. MANUFACTURERS OF PLASMA SPRAY EQUIPMENT
- Table 18 ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONS IN THE THERMAL-SPRAY INDUSTRY
- Table 19 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF AIRCRAFT GAS TURBINE PARTS, THROUGH-2012 ($ MILLIONS)
- Table 20 NORTH AMERICAN SHIPMENTS OF TURBOFAN, TURBOPROP, AND TURBOSHAFT ENGINES, THROUGH 2012 (NUMBER OF ENGINES)
- Table 21 COST OF AIRCRAFT ENGINE COATING SERVICES, THROUGH 2012 ($ MILLIONS)
- Table 22 NORTH AMERICAN AIRCRAFT GAS TURBINE ENGINE OVERHAUL MARKET, THROUGH 2012 ($ MILLIONS)
- Table 23 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF LARGE LAND-BASED TURBINE PARTS, THROUGH 2012 ($ MILLIONS)
- Table 24 COST OF NEW LARGE LAND-BASED TURBINE COATING SERVICES, THROUGH 2012 ($ MILLIONS)
- Table 25 COST OF LARGE LAND-BASED TURBINE REFURBISHMENT COATING SERVICES, THROUGH 2012 ($ MILLIONS)
- Table 26 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATING OF WEAR RESISTANT PARTS AND INDUSTRIAL APPLICATIONS, THROUGH 2012 ($ MILLIONS)
- Table 27 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATINGS IN AUTOMOTIVE AND DIESEL ENGINES, THROUGH 2012 ($ MILLIONS)
- Table 28 TOTAL NORTH AMERICAN EXPENDITURES ON THERMAL SPRAY CERAMIC COATINGS FOR MEDICAL APPLICATIONS, THROUGH 2012 ($ MILLIONS)
- Table 29 NORTH AMERICAN CERAMIC THERMAL SPRAY COATING MARKET, THROUGH 2012 ($ MILLIONS)
- Table 30 MARKET SHARE OF THERMAL SPRAY COATING SERVICE PROVIDERS
- Table 31 REPRESENTATIVE FILMS DEPOSITED BY PVD
- Table 32 REPRESENTATIVE PVD SURFACE COATINGS FOR ABRASION AND CORROSION RESISTANT APPLICATIONS
- Table 33 TYPES OF PHYSICAL VAPOR DEPOSITION PROCESSES
- Table 34 BASIC SPUTTERING SOURCES AND PROCESSES
- Table 35 COMPARISON OF MAGNETRON SPUTTERING METHODS FOR DEPOSITING SIO2
- Table 36 CERAMIC PVD APPLICATIONS
- Table 37 PROPERTIES OF UNCOATED AND TIN COATED HSS
- Table 38 PROPERTIES AND APPLICATION OF VARIOUS BALZERS BALINITÒ THIN FILM WEAR-RESISTANT COATINGS
- Table 39 NEW DEVELOPMENTS IN PVD SINCE 2004
- Table 40 LEADING NORTH AMERICAN COMPANIES MANUFACTURING PVD SYSTEMS AND/OR PROVIDING SERVICES
- Table 41 NORTH AMERICAN HIGH-PERFORMANCE CERAMIC PVD COATING MARKET, THROUGH 2012 ($ MILLIONS)
- Table 42 NORTH AMERICAN MARKET FOR CERAMIC PVD TOOL COATINGS, THROUGH 2012 ($ MILLIONS)
- Table 43 NORTH AMERICAN MARKET FOR CERAMIC COATINGS FOR AUTOMOTIVE, AEROSPACE AND WEAR-RESISTANT APPLICATIONS, THROUGH 2012 ($ MILLIONS)
- Table 44 NORTH AMERICAN MARKET FOR CERAMIC PVD MEDICAL DEVICE COATINGS, THROUGH 2012 ($ MILLIONS)
- Table 45 MARKET SHARE OF CERAMCI PVD COATING SERVICE PROVIDERS, 2006
- Table 46 CERAMICS DEPOSITED BY CVD
- Table 47 TYPICAL CERAMIC CVD COATINGS, PROCESS GASES AND DEPOSITION TEMPERATURES
- Table 48 CCVD MATERIALS, SUBSTRATES AND APLICAITONS
- Table 49 KEY TECHNICAL ADVANTAGES OF THE CVD PROCESS
- Table 50 KEY TECHNICAL DISADVANTAGES OF THE CVD PROCESS
- Table 51 REPRESENTATIVE CVD CERAMIC COATINGS
- Table 52 OVERVIEW OF CURRENT/EMERGING CUTTING TOOL CVD APPLICATIONS
- Table 53 CERAMIC CVD COATING DEVELOPMENTS SINCE 2004
- Table 54 LEADING WORLDWIDE MANUFACTURERS OF CVD EQUIPMENT
- Table 55 LEADING WORLDWIDE CVD SERVICE PROVIDERS
- Table 56 NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKETS BY APPLICATION, THROUGH 2012 ($ MILLIONS)
- Table 57 NORTH AMERICAN MARKET FOR CERAMIC CVD TOOL INSERT COATINGS, THROUGH 2012 ($ MILLIONS)
- Table 58 NORTH AMERICAN MARKET FOR CERAMIC CVD WEAR RESISTANT AND OTHER INDUSTRIALCOATING APPLICATIONS, THROUGH 2012 ($ MILLIONS)
- Table 59 NORTH AMERICAN MARKET FOR CERAMIC CVD AUTOMOTIVE COMPONENT COATINGS, THROUGH 2012 ($ MILLIONS)
- Table 60 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, 2006-2012 ($ MILLIONS)
- Table 61 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2012 ($ MILLIONS)
- Table 62 MARKET SHARE OF CERAMIC CVD COATING SERVICE PROVIDERS (%)
- Table 63 TEMPERATURE DROP USING COATED HEADERS IN AUTO ENGINES (°F)
- Table 64 APPLICATIONS OF SOL GEL FILMS AND COATINGS
- Table 65 DEVELOPMENTS IN OTHER CERAMIC COATINGS SINCE 2004
- Table 66 NORTH AMERICAN COMPANIES PROVIDING CERAMIC COATING SERVICES USING SPRAYING, DIPPING, SOL GEL, LASER AND IONIC BEAM TECHNIQUES
- Table 67 NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKETS BY APPLICATION, THROUGH 2012 ($ MILLIONS)
LIST OF FIGURES
- Summary Figure:
- MARKET SHARE OF NORTH AMERICAN HIGH-PERFORMANCE CERAMIC COATING TECHNOLOGIES, 2006-2012 (PERCENT OF TOTAL MARKET)
- Figure 1 SHARE OF NORTH AMERICAN HIGH-PERFORMANCE CERAMIC COATING SERVICE MARKET SEGMENTS, 2006-2012 ($ MILLIONS)
- Figure 2 PLASMA SPRAY COATING TECHNIQUE
- Figure 3 SCEMATIC OF HVOF
- Figure 4 SHARE OF NORTH AMERICAN CERAMIC THERMAL-SPRAY COATING SERVICE MARKET SUB-SEGMENTS, 2006-2012 (%TOTAL THERMAL SPRAY MARKET)
- Figure 5 A COMPARISON OF THE TRS OF UNCOATED AND COATED CARBIDE AS MEASURED BY THE THREE-POINT BEND TEST ON 0.2 X 0.2 X 0.75 INCH SPECIMENS (TRS, MPA)
- Figure 6 SHARE OF NORTH AMERICAN CERAMIC THERMAL-SPRAY COATING SERVICE MARKET SUB-SEGMENTS, 2006-2012 (% OF TOTAL THERMAL SPRAY MARKET)
- Figure 7 SUMMARY OF CARBIDE METALCUTTING GRADE DEVELOPMENT
- Figure 8 SHARE OF NORTH AMERICAN CERAMIC CVD COATING SERVICE MARKET SEGMENTS, 2006-2012 (% OF TOTAL CVD COATING MARKET)
- Figure 9 SHARE OF NORTH AMERICAN CERAMIC COATINGS MARKET USING SPRAYING/ DIPPING, SOL GEL, MICRO OXIDATION AND LASER-ASSISTED TECHNIQUES BY APPLICATION, 2006-2012 ($ MILLIONS)

High-Performance Ceramic Coatings: Markets and Technologies

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