Advanced Materials and Technologies for Public Works Infrastructure Projects

Table of Contents

• Advanced Materials and Technologies for Public Works Infrastructure Projects
• Chapter 1 - SUMMARY
  • SUMMARY TABLE: US PUBLIC WORKS INFRASTRUCTURE MARKET FOR ADVANCED MATERIALS AND SUBASSEMBLIES, THROUGH 2012 ($ MILLIONS)
  • SUMMARY FIGURE: U.S. PUBLIC WORKS INFRASTRUCTURE MARKET FOR ADVANCED BUILDING MATERIALS AND SUBASSEMBLIES BY MAJOR END-USER SEGMENT, 2006-2012 (%)
• Chapter 2 - OVERVIEW
  • DEFINITIONS
    • PUBLIC WORKS INFRASTRUCTURE
    • ADVANCED MATERIALS AND TECHNOLOGIES
  • U.S. PUBLIC INFRASTRUCTURE INVESTMENTS
  • TABLE 1 ANNUAL CAPITAL COSTS OF U.S. PUBLIC WORKS INFRASTRUCTURE, THROUGH 2012 ($ MILLIONS)
  • FIGURE 1 PUBLIC WORKS INFASTRUCTURE COMPONENTS SHARES OF TOTAL CAPITAL EXPENDITURES, 2006-2012 (%)
  • FIGURE 1 (CONTINUED)
    • ADVANCED INFRASTRUCTURE MATERIALS AND SUBASSEMBLIES
  • TABLE 2 U.S. MARKET FOR ADVANCED INFRASTRUCTURE MATERIALS AND SUBASSEMBLIES, THROUGH 2012 ($ MILLIONS)
  • FIGURE 2 ADVANCED INFRASTRUCTURE MATERIALS AND SUBASSEMBLIES MARKET SHARES, 2006-2012 (%)
  • FIGURE 2 (CONTINUED)
• Chapter 3 - U.S. PUBLIC WORKS INFRASTRUCTURE
  • INFRASTRUCTURE CONDITIONS AND TRENDS
    • ROADS AND HIGHWAYS
      • Numbers and Ownership
  • FIGURE 3 U.S. HIGHWAY OWNERSHIP SHARES, 2000 VERSUS 2004 (% OF TOTAL MILEAGE)
  • TABLE 3 U.S. HIGHWAY MILEAGE BY OWNERSHIP, THROUGH 2005 (THOUSAND MILES/% OF TOTAL MILES)
    • Current Status and Condition
  • TABLE 4 FHWA PAVEMENT SURFACE QUALITY CRITERIA
  • TABLE 5 CONDITION OF U.S. ROADS AND HIGHWAYS, 2004 (THOUSAND MILES
  • FIGURE 4 CONDITION OF U.S. ROADS AND HIGHWAYS, 2004 (%)
    • Construction and Maintenance Expenditures
  • TABLE 6 U.S. HIGHWAY EXPENDITURES, THROUGH 2005 ($ BILLIONS)
  • FIGURE 5 HIGHWAY CAPITAL EXPENDITURES, 2006-2012 ($ BILLIONS)
    • Sources of Financing
    • Federal Government
    • Federal Government (Continued)
  • TABLE 7 CONGRESSIONAL BUDGET OFFICE ESTIMATE OF FUNDS AVAILABLE FOR OBLIGATION FROM THE HIGHWAY TRUST FUND, 2006-2009 ($ BILLIONS)
    • State and Local Governments
  • FIGURE 6 STATE AND LOCAL REVENUES FOR HIGHWAYS, 2005 (%)
    • Privatization
  • TABLE 8 TOLL ROAD PRIVATIZATIONS
    • RAILWAY AND COMMUTER RAIL LINES
      • Numbers and Ownership
  • FIGURE 7 OWNERSHIP OF U.S. RAILWAY TRACKS, 2006 (% OF TOTAL TRACK MILEAGE)
    • Current Status and Condition
  • FIGURE 8 TRENDS IN TRACK RELATED RAILROAD INCIDENTS/ACCIDENTS, 1995-2005 (NUMBER AND RATE PER MILLION TRAIN MILES)
  • FIGURE 8 (CONTINUED)
    • Capital Expenditures and Sources of Funds
  • TABLE 9 PROJECTED TOTAL EXPENDITURES ON RAILWAY TRACK NEW CONSTRUCTION AND REHABILITATION, THROUGH 2012($ MILLIONS)
    • Amtrak
  • FIGURE 9 AMTRAK INFRASTRUCTURE GRANTS, FY 2004-2007 ($ MILLIONS)
  • FIGURE 10 AMTRAK USES OF CAPITAL FUNDS (%)
  • TABLE 10 PRIIA ANNUAL CAPITAL GRANTS, FY 2007-2012 ($ BILLIONS)
  • TABLE 11 PROJECTED AMTRAK EXPENDITURES ON TRACK CONSTRUCTION AND REHABILITATION, THROUGH 2012 ($ MILLIONS)
    • Other Government Agencies
  • FIGURE 11 COMMUTER, HEAVY, AND LIGHT RAIL CAPITAL EXPENDITURES, FY 2001-FY 2005 ($ BILLIONS)
  • FIGURE 12 EXPENDTURE ON COMMUTER, HEAVY, AND LIGHT RAIL TRACK AND SYSTEMS, FY 2005 (%)
  • TABLE 12 FUTURE COMMUTER, HEAVY AND LIGHT RAIL LINES (MILES)
  • TABLE 13 PROJECTED EXPENDITURES ON NEW PUBLIC TRANSIT RAIL TRACKS, THROUGH 2012 ($ BILLIONS)
    • Privately Owned Railroads
  • FIGURE 13 TRENDS IN U.S. PRIVATE RAILROADS' ANNUAL INFRASTRUCTURE EXPENDITURES, 1997
  • TABLE 14 PROJECTED PRIVATE RAILROADS' TRACK EXPENDITURES, THROUGH 2012 ($ MILLIONS)
  • BRIDGES
    • Highway Bridges
      • Current Status and Condition
  • FIGURE 14 CURRENT CONDITION OF U.S. HIGHWAY BRIDGES, 2007 (%)
• Construction and Repair Expenditures and Sources of Funding
  • TABLE 15 PROJECTED EXPENDITURES ON HIGHWAY BRIDGE REPLACEMENT AND REHABILITATION BY ALL LEVELS OF GOVERNMENT, THROUGH 2012 ($ BILLIONS)
    • State and Local Funds
  • TABLE 16 PROJECTED EXPENDITURES ON HIGHWAY BRIDGE REPLACEMENT AND REHABILITATION BY ALL LEVELS OF GOVERNMENT, THROUGH 2012 ($ BILLIONS)
    • Federal Funds
  • FIGURE 15 FEDERAL HIGHWAY BRIDGE PROGRAM BUDGET AUTHORIZATIONS, FY 1997-FY 2006 ($ BILLIONS)
  • TABLE 17 HIGHWAY BRIDGE CONSTRUCTION AND REPAIR EXPENDITURES AUTHORIZED UNDER SAFETEA-LU, 2005-2009 ($ BILLIONS)
  • TABLE 18 PROJECTED FEDERALLY FINANCED EXPENDITURES ON BRIDGE REPLACEMENT AND REHABILITATION, THROUGH 2012 ($ BILLIONS)
    • Railway Bridges
  • FIGURE 16 U.S. RAILWAY BRIDGES BY TYPE OF OWNER, 2006 (%)
    • Current Status and Condition
    • Construction and Repair Expenditures
  • TABLE 19 PROJECTED TOTAL EXPENDITURES ON RAILWAY BRIDGE CONSTRUCTION, REPLACEMENT AND REHABILITATION, THROUGH 2012 ($ MILLIONS)
    • AMTRAK
  • TABLE 20 MAJOR BRIDGE PROJECTS PLANNED BY AMTRAK, 2006-2012
  • FIGURE 17 PROJECTED AMTRAK SPENDING ON BRIDGE REPLACEMENT AND REHABILITATION, 2006-2012 ($ MILLIONS)
  • FIGURE 17 (CONTINUED)
    • State and Local Governments
  • TABLE 21 PROJECTED STATE AND LOCAL TRANSIT BRIDGE EXPENDITURES, THROUGH 2012 ($ MILLIONS)
• Private Railroads
  • TABLE 22 PROJECTED EXPENDITURES ON BRIDGE REPLACEMENT AND REHABILITATION BY PRIVATE RAILROADS, THROUGH 2012 ($ MILLIONS)
    • Railroad Tunnels
  • FIGURE 18 U.S. RAILWAY TUNNELS BY OWNER (%)
    • Current Status and Condition
    • Construction and Repair Expenditures
    • Construction ý (Continued)
  • TABLE 23 TYPICAL TUNNEL REHABILITATION PROJECT COSTS
  • TABLE 24 RAIL TUNNEL CONSTRUCTION, IMPROVEMENT, AND REHABILITATION COSTS, THROUGH 2012* ($ MILLIONS)
    • Highway Tunnels
    • Current Status and Condition
    • Construction and Repair Expenditures
  • TABLE 25 HIGHWAY TUNNEL CONSTRUCTION, IMPROVEMENT, AND REHABILITATION COSTS, THROUGH 2012 ($ MILLIONS)
    • AIRPORTS
    • Ownership
    • Ownership (Continued)
    • Current Status and Condition
    • Runways
  • TABLE 26 NEW RUNWAY PROJECTS IN PROGRESS OR PLANNED IN THE U.S., 2006-2012
  • TABLE 26 (CONTINUED)
  • FIGURE 19 CONDITION OF RUNWAYS AT U.S. COMMERCIAL SERVICE AIRPORTS 2000-2004 (% OF TOTAL RUNWAYS)
  • FIGURE 19 (CONTINUED)
    • Terminals
  • FIGURE 20 PROJECTED NUMBER OF DOMESTIC PASSENGERS USING U.S. AIRPORTS, 2006-2012 (MILLIONS)
  • TABLE 27 NEW AIRPORT TERMINAL PROJECTS IN PROGRESS OR PLANNED IN THE U.S., 2006-2012
  • TABLE 27 (CONTINUED)
    • Construction and Repair Expenditures
  • FIGURE 21 ESTIMATED AIRPORT TERMINAL AND RUNWAY CONSTRUCTION AND REHABILITATION EXPENDITURES, 2006-2012 ($ BILLIONS)
  • Sources of Financing
    • Airport Improvement Program
    • State Grants
    • Individual Airport Finances
• DAMS
  • Current Status and Condition
  • Construction and Repair Expenditures
  • TABLE 28 TOTAL PUBLIC SPENDING ON DAM SAFETY, REHABILITATION, AND CONSTRUCTION, THROUGH
  • Sources of Financing
    • Federal Dam Safety Legislation Moves Forward
• INLAND WATERWAYS
  • Ownership
  • Current Status and Condition
  • Construction and Repair Expenditures
  • TABLE 29 TOTAL PUBLIC SPENDING ON INLAND WATERWAY REHABILITATION AND CONSTRUCTION, THROUGH 2012 ($ MILLIONS)
  • Sources of Financing
• LEVEES AND FLOODWALLS
  • Ownership
  • Current Status and Condition
  • FIGURE 22 NUMBERS OF AT-RISK LEVEES BY STATE, 2007 (NUMBER OF LEVEES)
  • Construction and Repair Expenditures
  • TABLE 30 PUBLIC SPENDING ON LEVEE REHABILITATION AND CONSTRUCTION IN THE AFTERMATH OF HURRICANE KATRINA, THROUGH 2012* ($ MILLIONS)
• PORTS
  • Ownership
  • Current Status and Condition
  • FIGURE 23 TRENDS IN CARGO HANDLED BY US COASTAL AND INLAND PORTS, 2001-2006 (MILLION SHORT TONS)
    • Construction and Repair Expenditures
  • FIGURE 24 U.S. PUBLIC PORTS' INFRASTRUCTURE INVESTMENTS, 2001-2005 ($ MILLIONS)
    • Sources of Funding
  • FIGURE 25 PROJECTED SOURCES OF FINANCING FOR PUBLIC PORT CAPITAL INVESTMENTS, 2006-2010 (% OF TOTAL FUNDS)
• Chapter 4 - MARKET FOR ADVANCED INFRASTRUCTURE CONSTRUCTION MATERIALS AND SUBASSEMBLIES
  • MATERIALS
    • METALS AND ALLOYS
  • TABLE 31 MARKET FOR ADVANCED METALS AND ALLOYS IN CIVIL INFRASTURCTURE PROJECTS, THROUGH 2012 ($ MILLIONS)
  • High-Performance Steels
    • Properties versus Competing Materials
    • Applications
    • Commercial Status and Market
  • TABLE 32 ANNUAL SALES OF HIGH-PERFORMANCE STEEL FOR BRIDGE APPLICATIONS, THROUGH 2012 (TONS/$ MILLION)
    • MMFX Steel
      • Properties versus Competing Materials
      • Applications
      • Commercial Status and Market
        • Commercial Status ý (Continued)
        • Commercial ý (Continued)
  • TABLE 33 ANNUAL SALES OF MMFX REBAR FOR INFRASTUCTURE APPLICATIONS, THROUGH 2012 ($ MILLIONS)
    • SUPERIOR PERFORMING ASPHALT PAVEMENTS (SUPERPAVE)
      • Properties versus Competing Materials
      • Applications
      • Commercial Status and Markets
  • TABLE 34 ANNUAL CONSUMPTION OF SUPERPAVE HOT ASPHALT MIX, THROUGH 2012 (MILLION TONS/$ MILLIONS)
    • HIGH-PERFORMANCE CONCRETE
      • Properties versus Competing Materials
  • TABLE 35 HCP BENEFITS VERSUS CONVENTIONAL CONCRETE
  • TABLE 36 TYPES OF HPC DEVELOPED UNDER FHWA STRATEGIC HIGHWAY RESEARCH PROGRAM
    • Applications
    • Commercial Status and Market
  • TABLE 37 TOTAL CEMENT CONSUMPTION IN BRIDGE CONSTRUCTION AND REHABILITATION, THROUGH 2012 ($ BILLION/MILLION TONS)
  • TABLE 38 TOTAL HPC CONSUMPTION IN BRIDGE CONSTRUCTION AND REHABILITATION, HROUGH 2012 ($ BILLION/ MILLION TONS)
    • GEOPOLYMERS
      • Properties versus Competing Materials
      • Applications
      • Commercial Status and Markets
  • TABLE 39 TOTAL U.S. GEOPOLYMER CONSUMPTION IN CONCRETE INFRASTLURCTURE PROTECTIVE COATINGS, THROUGH 2012 ($ MILLIONS)
  • FIBER-REINFORCED POLYMER COMPOSITES
  • Properties versus Competing Materials
    • Properties versus ý (Continued)
    • Properties versus ý (Continued)
    • Properties versus ý (Continued)
  • Applications
    • Reinforcing Bars
    • Bridge Decks
    • Pilings
    • Railroad Ties
  • FIGURE 26 U.S. RAILWAY TIE CONSUMPTION BY TYPE OF MATERIAL, 2006 (% OF TOTAL RAILWAY TIES)
    • Seismic Retrofit
    • Roadside Structures
      • Other FRP Applications
      • Commercial Status and Markets
  • TABLE 40 INFRASTRUCTURE MARKETS FOR FIBER REINFORCED POLYMER, THROUGH 2012 ($ MILLIONS)
  • FIGURE 27 FIBER REINFORCED POLYMER INFRASTRUCTURE MARKET SEGMENTS, 2006-2012 (%)
    • FRP Rebar
  • TABLE 41 COMMERCIAL PRODUCERS OF FRP REINFORCING BAR
  • TABLE 42 U.S. INFRASTRUCTURE MARKET FOR FRP REBAR, THROUGH 2007 ($ MILLIONS)
    • FRP Bridge Decks
  • FIGURE 28 TRENDS IN NUMBER OF NEW FRP BRIDGE DECKS INSTALLED IN THE U.S., 1996-2006 (NUMBER OF DECKS)
    • FRP Bridge Decks (Continued)
  • TABLE 43 COMPANIES INVOLVED IN THE PRODUCTION OF FRP BRIDGE DECKS
  • TABLE 44 PROJECTED MARKET FOR FRP BRIDGE DECKS, THROUGH 2012 ($ MILLIONS)
• FRP Marine Pilings
  • TABLE 45 PROJECTED MARKET FOR FRP MARINE PILINGS, THROUGH 2012 ($ MILLIONS)
    • FRP Railroad Ties
    • FRP ý (Continued)
  • TABLE 46 PROJECTED MARKET FOR FRP RAIROAD TIES, THROUGH 2012 (NUMBER OF TIES/$ MILLION)
    • Seismic Retrofits
  • TABLE 47 PROJECTED MARKET FOR FRP SEISMIC REINFORCEMENT MATERIALS, THROUGH 2012 ($ MILLIONS)
• Roadside Structures
  • TABLE 48 PROJECTED MARKET FOR FRP ROADSIDE STRLUCTURES, THROUGH 2012 ($ MILLIONS)
    • Miscellaneous Infrastructure Applications
  • TABLE 49 PROJECTED MARKET FOR FRP MATERIALS IN OTHER INFRASTRCTURE STRENGTHENING AND REPAIR APPLICATIONS, THROUGH 2012 ($ MILLIONS)
    • GEOSYNTHETICS
    • Properties versus Competing Systems
    • Applications
    • Road Structures, Runways, and Railway Beds
    • Levees
    • Dams
    • Commercial Status and Markets
  • TABLE 50 INFRASTRUCTURE-RELATED MARKET FOR GEOTEXTILES AND OTHER GEOSYNTHETIC MATERIALS, THROUGH 2012
    • SMART MATERIALS
      • Properties
      • Optical Fibers
      • Piezoelectric Materials
      • Smart-Tagged Composites
      • Applications
      • Commercial Status and Markets
  • TABLE 51 PROJECTED INFRASTRUCTURE MARKET FOR SMART MATERIALS, THROUGH 2012 ($ MILLIONS)
  • SUB-ASSEMBLIES
  • PREFABRICATED BRIDGE ELEMENTS AND STURCTURES
    • Properties
    • Applications
    • Commercial Status and Markets
  • TABLE 52 PROJECTED MARKET FOR PREFABRICATED BRIDGE ELEMENTS AND STRUCTURES, THROUGH 2012 ($ MILLIONS)
  • SEISMIC ISOLATION BEARINGS
    • Properties
      • Friction Pendulum Bearings
      • Lead Core Rubber Bearings
      • Slider Bearings
      • Fluid Dampers
      • Applications
      • Commercial Status and Markets
  • TABLE 53 SUPPLIERS OF SEISMIC ISOLATION BEARINGS
  • TABLE 54 PROJECTED MARKET FOR SEISMIC ISOLATION BEARINGS, THROUGH 2012 ($ MILLIONS)
• Chapter 5 - APPENDIX I: COMPANY PROFILES
  • METALS AND ALLOYS
    • EVRAZ OREGON STEEL MILLS, INC.
    • MITTAL STEEL USA INC.
    • MMFX STEEL CORP. OF AMERICA
  • HIGH-PERFORMANCE CEMENTS
    • LAFARGE NORTH AMERICA
  • FIBER-REINFORCED POLYMER COMPOSITES
    • BEDFORD REINFORCED PLASTICS, INC.
    • COMPOSITE REBAR TECHNOLOGIES
    • CONSERV EPOXY LLC
    • CREATIVE PULTRUSIONS, INC.
    • FIBRWRAP CONSTRUCTION, INC.
    • FYFE CO. LLC
    • HARD CORE COMPOSITES LLC
    • HEXCEL SCHWEBEL CORP.
    • HUGHES BROTHERS, INC.
    • INFRASTRUCTURE COMPOSITES INTERNATIONAL
    • JEROL INDUSTRI AB
    • KANSAS STRUCTURAL COMPOSITES, INC.
    • LANCASTER COMPOSITE, INC.
    • LEE COMPOSITES, INC.
    • MARTIN MARIETTA COMPOSITES
    • POLYWOOD INC.
    • POWERTRUSION INTERNATIONAL INC.
    • PULTRALL, INC.
    • QUAKEWRAP, INC.
    • SEAWARD
    • SIKA CORP.
    • STRONGWELL CORP.
    • SUDAGLASS FIBER TECHNOLOGY, INC.
    • TIE TEK LLC
    • TILLCO COMPANY
  • PREFABRICATED BRIDGE ELEMENTS AND SYSTEMS
    • ACROW CORP.
    • CONTECH BRIDGE SOLUTIONS INC.
    • OHIO BRIDGE
  • SEISMIC ISOLATION BEARINGS
    • EARTHQUAKE PROTECTION SYSTEMS, INC.
    • DYNAMIC ISOLATION SYSTEMS, INC.
    • R.J. WATSON BRIDGE & STRUCTURAL ENGINEERED SYSTEMS
    • SEISMIC ENERGY PRODUCTS, LP
  • GEOSYNTHETICS
    • AGRU AMERICA, INC.
    • GUNDLESLT ENVIRONMENTAL, INC.
    • PROPEX, INC.
    • STRATA SYSTEMS, INC.
    • TENCATE GEOSYNTHETICS NORTH AMERICA
    • US FABRICS, INC.
• Chapter 6 - APPENDIX II: U.S. PATENT ANALYSIS
  • INTRODUCTION
  • FIGURE 29 PATENT SHARES BY TYPE OF MATERIAL (% OF ALL PATENTS ISSUED THROUGH DECEMBER 15, 2007